Ultrasonic Testing Company

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Ultrasonic Testing Company

Specification of Ultrasonic Testing

Specification Details
Service Name Ultrasonic Testing
Testing Method Ultrasonic Inspection
Equipment Ultrasonic Testing Machines, Probes, Transducers
Testing Standards ASTM E213, ASTM E114, ASME V, API 5L, ISO 3183, IS 13805, etc.
Materials Tested Metals (Steel, Aluminum, Copper, etc.), Plastics, Composites, Ceramics, etc.
Techniques Pulse-Echo, Through-Transmission, Phased Array, Time-of-Flight Diffraction (TOFD), Guided Wave, Shear Wave, Longitudinal Wave, etc.
Reporting Detailed test reports with ultrasonic waveforms, images, and analysis
Accreditation NABL Accredited Laboratories, ISO 17025 Certification
Turnaround Time Quick turnaround time for testing and reporting
Custom Testing Customized testing services available upon request
Industries Served Oil and Gas, Petrochemical, Power Generation, Aerospace, Automotive, Construction, Manufacturing, etc.
Compliance Compliance with relevant industry standards and regulations

Application of Ultrasonic Testing

Weld Inspection, Thickness Measurement, Flaw Detection, Material Characterization, Bond Testing, Corrosion Mapping, Crack Detection, Defect Detection in Castings, Quality Control in Manufacturing, Structural Integrity Assessment.

Types of Ultrasonic Testing
Pulse-Echo
Technique
Through-Transmission Technique
Phased Array Ultrasonic Testing (PAUT)
Time-of-Flight Diffraction (TOFD)
Guided Wave
Testing
Shear Wave Ultrasonic Testing
Longitudinal Wave Ultrasonic Testing
Process of Ultrasonic Testing
1. Preparation:
  • The testing area is cleaned and prepared to ensure optimal conditions for testing. This may involve removing surface contaminants or coatings that could interfere with the ultrasonic waves.
2. Calibration:
  • The ultrasonic testing equipment is calibrated to ensure accurate and reliable measurements. This involves adjusting the settings of the equipment to account for factors such as material thickness and sound velocity.
3. Probe Placement:
  • The ultrasonic transducer or probe is placed on the surface of the material being tested. A coupling agent, such as water or gel, is often used to ensure good contact between the probe and the material.
4. Generation of Ultrasonic Waves:
  • A pulsed ultrasonic beam is generated by the transducer and directed into the material. The ultrasonic waves travel through the material until they encounter a boundary or defect.
5. Detection of Echoes:
  • When the ultrasonic waves encounter a boundary between different materials or a defect within the material, some of the energy is reflected back to the transducer. These reflected echoes are detected by the transducer and converted into electrical signals.
6. Analysis:
  • The received signals are analyzed to determine the presence, location, size, and nature of any defects or discontinuities within the material. Advanced signal processing techniques may be used to enhance the clarity and resolution of the detected signals.
7. Interpretation:
  • Trained technicians interpret the test results based on established criteria and standards. They assess the severity of any detected defects and make recommendations for further action, such as repair or replacement.
8. Reporting:
  • A detailed report is generated documenting the ultrasonic testing procedure, test results, findings, and any recommendations. This report serves as a record of the testing process and provides valuable information for decision-making.
9. Quality Assurance:
  • Throughout the testing process, stringent quality assurance measures are followed to ensure the accuracy, reliability, and integrity of the test results. This may include regular equipment calibration, adherence to standardized testing procedures, and oversight by qualified personnel.