Epoxy Coated TMT Bars Manufacturers

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Epoxy Coated TMT Bars Manufacturers

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Epoxy Coated TMT Bars Manufacturers

Product Specification of Epoxy Coated TMT Bars

Specification Details
Type Epoxy Coated TMT Bars
Material High-strength Thermo-Mechanically Treated Steel
Coating Thickness Typically ranges from 60 to 100 microns
Diameter Varies based on size and grade
Length Standard lengths: 6 meters to 12 meters
Grade Fe 415, Fe 500, Fe 550, Fe 600
Corrosion Resistance Enhanced corrosion resistance due to epoxy coating
Tensile Strength Typically ranges from 415 MPa to 600 MPa
Elongation Typically ranges from 14% to 18%
Bend Test Compliance with IS 1786 standards for bend test
Weldability Suitable for welding with proper procedures
Standards Conforms to IS 1786:2008 and other relevant standards
Applications Construction, Infrastructure, Bridges, High-rise Buildings
Features Excellent bond strength, Corrosion resistance, Enhanced durability
Certification ISI Marked, BIS Certified, ISO Certified

Application of Epoxy Coated TMT Bars

Construction Projects, Coastal Areas, High-Rise Buildings, Industrial Facilities, Seismic Zones, Water Retaining Structures, Road and Highway Projects, Underground Structures, Power Plants, Commercial Buildings.

Types of Epoxy Coated TMT Bars
Standard Epoxy Coated TMT Bars
High Adhesion Epoxy Coated TMT Bars
Flexible Epoxy Coated TMT Bars
Antimicrobial Epoxy Coated TMT Bars
Fire Retardant Epoxy Coated TMT Bars
UV Resistant Epoxy Coated TMT Bars
Specialty Coatings for Specific Applications
Manufacturing Process of Epoxy TMT Bars
1. Surface Preparation:
  • The surface of TMT bars is cleaned thoroughly to remove any rust, mill scale, or contaminants that may hinder adhesion.
2. Application of Epoxy Coating:
  • The cleaned TMT bars are passed through a coating chamber where they are coated with an epoxy primer using electrostatic spray or immersion techniques. This primer adheres to the steel surface and acts as a base for the epoxy coating.
3. Curing:
  • After the primer application, the TMT bars are cured at high temperatures to ensure proper bonding and cross-linking of the epoxy coating. This step enhances the coating's adhesion and durability.
4. Application of Epoxy Powder:
  • Once cured, the TMT bars are coated with epoxy powder using electrostatic spray or fluidized bed coating methods. The epoxy powder adheres to the primer-coated surface and forms a protective layer.
5. Curing and Final Inspection:
  • The epoxy-coated TMT bars undergo final curing to fully cure the epoxy powder coating. They are then inspected for uniformity, thickness, adhesion, and any defects before packaging and shipping.
6. Packaging and Storage:
  • The epoxy coated TMT bars are packaged securely to prevent damage during transportation and storage. They are labeled and stored in controlled environments to maintain their quality until they are ready for use in construction projects.