CI Casting Company

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CI Casting Company

Product Specification of CI Casting

Specification Details
Product Name CI Casting
Material Grades Grey Cast Iron, Ductile Cast Iron, Malleable Cast Iron, Alloy Cast Iron
Manufacturing Process Sand Casting, Shell Moulding, Investment Casting, Centrifugal Casting, Continuous Casting
Casting Weight Range From a few grams to several tonnes
Size Range Small, medium, and large castings with custom dimensions
Tolerance Level High precision tolerances as per customer requirements
Surface Finish As-cast, Machined, Painted, Coated, Polished
Heat Treatment Normalizing, Annealing, Hardening, Tempering
Standards Complied IS, ASTM, BS, DIN, JIS, ISO, EN
Quality Control Rigorous inspection and testing including NDT (Non-Destructive Testing), Dimensional Inspection, Mechanical Testing, Chemical Analysis
Production Capacity High volume production capabilities with flexibility for small batches
Customization Customized designs and specifications as per client requirements
Packaging Wooden crates, Metal pallets, Custom packaging solutions
Lead Time Short and reliable lead times
Certifications ISO 9001, ISO 14001, OHSAS 18001, NABL (for in-house testing labs)
Export Markets North America, Europe, Middle East, Asia, Australia
Key Features Durability, High Strength, Wear Resistance, Thermal Conductivity, Corrosion Resistance
After-Sales Support Technical assistance, Installation support, Maintenance services

Application of CI Casting

Automotive Components, Agricultural Machinery, Construction Equipment, Industrial Machinery, Pumps and Valves, Power Generation Equipment, Railway Parts, Oil and Gas Industry Components, Marine Hardware, Mining Equipment.

Types of CI Casting
Austenitic Cast Iron Casting
Malleable Cast Iron Casting
Compacted Graphite Iron Casting
Ductile (Nodular) Cast Iron Casting
White Cast Iron Casting
Alloy Cast Iron Casting
Grey Cast Iron Casting
Manufacturing Process of CI Casting
1. Pattern Making:
  • A pattern, typically made of wood, metal, or plastic, is created based on the desired shape of the final casting.
2. Molding:
  • The pattern is used to form a mold in sand or another suitable material. This mold will shape the molten iron.
  • The mold is made in two halves, known as the cope and drag, which are assembled together.
3. Melting:
  • Cast iron is melted in a furnace, such as a cupola furnace, induction furnace, or electric arc furnace.
  • The molten iron is brought to the required temperature and composition by adding alloying elements.
4. Pouring:
  • The molten iron is poured into the prepared molds through a gating system, which guides the molten metal into the cavity.
  • Proper control is maintained to ensure the metal fills the mold without defects.
5. Cooling and Solidification:
  • The molten iron is allowed to cool and solidify inside the mold.
  • Cooling time varies depending on the size and complexity of the casting.
6. Shakeout:
  • Once solidified, the mold is broken apart (shaken out) to remove the casting.
  • Sand from the mold is often reclaimed and reused.
7. Cleaning and Fettling:
  • The castings are cleaned to remove any remaining sand, scale, or excess metal (risers and runners).
  • Methods include shot blasting, grinding, and other mechanical or chemical processes.
8. Inspection and Quality Control:
  • The castings undergo various inspections to ensure they meet the required specifications.
  • This includes dimensional checks, non-destructive testing (NDT), and mechanical property testing.
9. Heat Treatment (if required):
  • Some castings may undergo heat treatment processes such as annealing, normalizing, or hardening to achieve desired mechanical properties.
10. Machining (if required):
  • Castings that require precise dimensions or surface finishes are machined to the final specifications.
11. Finishing:
  • Final finishing operations such as painting, coating, or polishing are carried out as per customer requirements.
12. Packaging and Dispatch:
  • The finished castings are packed securely to prevent damage during transportation.
  • They are then dispatched to the customer or end-user.